FKG Talk - Steering into the Season
Steering into the Season – Pre-Launch Tips for Your Hydraulic Steering and Autopilot Systems
As launching season approaches, many boats are being readied after months of storage. One system that often gets overlooked - but is absolutely critical to enjoy safe and enjoyable sailing—is you're the hydraulic steering and autopilot setup.
Whether you’re navigating tight harbours or cruising offshore, your steering must be responsive, smooth, and reliable. Before you hit the water, here are a few essential checks and maintenance tips from Mathew Erato, Hydraulics Department Project Manager:
1. Check Hydraulic Fluid Levels
Start with the basics. Make sure your helm pump reservoir is filled to the correct level. Low fluid can introduce air into the system, leading to spongy steering or sluggish response.
Pro Tip: Always use the manufacturer-recommended hydraulic fluid. Avoid mixing fluid types. If doing a complete flush, can opt to change fluids entirely, keeping to manufacture guidelines of course!
2. Inspect the Fluid Condition
Fluid that appears milky, discoloured, or contains visible particles may be contaminated with water, air, or debris. This reduces performance and can damage seals and components.
How to check: Dip a clean white cloth or swab into the reservoir. Healthy fluid should be clear and uniform in colour. If it looks off, consider flushing and replacing it.
3. Inspect All Connections
Give all hose fittings, unions, and helm/pump interfaces a careful visual once-over.
Make sure that:
- Locknuts on autopilot rams are secure and torqued to spec.
- Hoses are properly pinned or secured with clamps or fittings.
- There is no visible corrosion, cracking, or swelling on hoses or fittings.
4. Check for Leaks and Seal Integrity
Look around rams, fittings, and helm pumps for any signs of oil leaks or dampness. A minor leak on land can become a major issue when system is under pressure.
What to look for:
- Oil around ram shafts (a sign of worn seals).
- Fluid drips under the helm or near the cylinder.
- Gradual drop in fluid level over time.
5. Bleed Out Any Air
Air in the system will cause “spongy” or inconsistent steering. If the wheel feels soft, noisy, or doesn’t return to centre properly, bleeding may be required.
Simple DIY method: Turn the wheel lock-to-lock several times while topping up the reservoir. For full system bleeds or recurring issues, have the system serviced by a professional.
6. Test the Autopilot Linkage
Once everything is tight and fluids are checked, engage the autopilot to verify full range of motion and smooth operation. Listen for irregular noises or hesitations—these can signal binding or worn components.
Final Thought
Steering is one of the critical systems on board. A 30-minute pre-launch check now can prevent hours of downtime—or worse—later on.
If your system has not been professionally serviced in the past few seasons, or if you are unsure about any of these checks, get in touch with our team. We will ensure you're steering and autopilot systems are ready for a safe, smooth season on the water.
Project Highlight: Royal Alpha
Project Highlight: Royal Alpha
At FKG Marine, we recently completed a project on Royal Alpha, which showcases our technical expertise, craftsmanship, and attention to detail. This project combined structural upgrades, system overhauls, and bespoke customizations to enhance both performance and onboard comfort.
Key highlights of the project include:
- Wheelhouse Conversion: Modernized navigation systems and redesigned ergonomics for improved functionality.
- Bulwark Repairs & Aft Deck Upgrades: Full repair of existing bulwarks, installation of new railings, side gates, and a swim gate, increasing safety with style.
- Engine & Systems Enhancements: New twin engine beds, upgraded of fuel and cooling water piping, and installation of an advanced exhaust wet system.
- Steering & Stabilizers: Complete steering system overhaul and stabilizer installation, ensuring smooth and reliable operation at sea.
- Hull & Structural Improvements: Installation of hull inserts, new light mast, and upgraded access hatches for improved structural integrity and operational efficiency.
- Custom Interior Upgrades: Bespoke customer passenger seating tailored for comfort and luxury.
This comprehensive project demonstrates FKG Marine’s ability to deliver multi-faceted, complex, high-standard projects. Each element of the project was executed with care, reflecting FGK’s dedication to excellence and client satisfaction.
📸 Take a closer look at the transformation in the photos — every detail tells the story of a yacht refined to perfection...
PARTNERSHIP HIGHLIGHT: Suzuki Marine
PARTNERSHIP HIGHLIGHT: Suzuki Marine
Trusted Support for Suzuki Outboards — How FKG Marine Keeps You Motoring Smoothly
At FKG Marine, we’ve built a trusted, long-term relationship with Suzuki Marine, ensuring yacht and boat owners in the Caribbean have access to reliable outboard engines, expert care, and genuine parts—all from right here in Sint Maarten.
What That Means for You:
- Authorized Suzuki Outboard Dealer
Whether you’re looking to buy a new Suzuki outboard or upgrade your current setup, FKG is your local source. We carry genuine Suzuki components and can recommend the ideal model based on your boat type and usage.
- Certified Technicians & Comprehensive Service
Our team includes certified Suzuki Technicians who handle everything from basic servicing and parts replacements to diagnostics and troubleshooting.
- Maintenance, Diagnostics & Repairs
Preventative maintenance is key to engine life. FKG offers full service for Suzuki engines—lubrication, engine tuning, system checks. If diagnostics reveal issues, FKG can handle those too.
- Long-Term Value & Support
Because of our enduring relationship with Suzuki, we stay current on technical updates and training. That means less downtime, more reliability, and better resale value for your vessel.
Why It Matters:
Owning a quality outboard like Suzuki is only part of the equation. Proper care, correct installation, and regular maintenance make the difference between a motor that lasts and one that gives trouble. FKG Marine ensures you get top-tier hardware and skilled support for your Suzuki outboard.
If your Suzuki outboard hasn’t been serviced recently, or you are considering upgrading, let us help.
Team Spotlight - Douglas Mason
Team Spotlight: Douglas Mason – Senior Hydraulic Technician
Hailing from Jamaica, Douglas Mason has been an integral part of the FKG Marine Hydraulics team since 2009. With over 16 years of hands-on experience, Douglas brings expertise in hydraulic and mechanical systems. There is no challenge he shies away from—whether it’s on board a mega yacht, a small sailing vessel, or working on heavy-duty equipment such as power plants and work barges.
Certified and trained by industry leaders including Harken, Opacmare, AB-Trac, Wesmar, and Eaton Global, Douglas has mastered a wide range of systems—from stabilizers, winches, and thrusters to cranes, PTOs, garage doors, and complex lifting and steering mechanisms. His extensive technical knowledge and experience have been instrumental in helping FKG achieve Lloyd’s certification in Load Testing and in introducing new services to FKG such as laser aligning shaft lines.
Leading a talented and motivated hydraulics team, Douglas is highly respected by his peers and trusted by clients who rely on his professionalism and problem-solving . Known for his customer focus and dedication, Douglas always goes the extra mile to ensure every job is completed to the highest standard.
At FKG Marine, we are proud to have Douglas as one of our talented technicians and look forward to his continued evolution and contributions to our growing service capabilities.